Production Monitoring
The company is a medium-sized manufacturer of auto parts, producing a range of automotive components for the local and international markets. The manufacturing facility consists of several production lines with different stages of production.
Problem: The company was facing challenges in monitoring the production process, tracking machine utilization, and minimizing downtime. Due to the lack of real-time data, the company was unable to identify the root cause of inefficiencies in the production process.
Solution: Azile proposed a production monitoring solution that involved real-time data collection from the machines, analysis of machine data, and visualization of the data in the form of a dashboard. Azile’s IoT platform was installed on the factory floor, and sensors were connected to each machine to collect real-time data on machine utilization, productivity, and downtime.
The data collected was analyzed using Azile’s analytics engine, which generated insights on machine performance, bottlenecks in the production process, and inefficiencies in the supply chain. The data was then visualized on a dashboard, providing the operators with a real-time view of the production process.
Advantages: Azile’s production monitoring solution helped the company to improve the efficiency of the production process, minimize downtime, and optimize machine utilization. The solution provided the following benefits:
- Real-time monitoring: The company was able to monitor the production process in real-time and get actionable insights on machine performance and production efficiency.
- Improved productivity: The company was able to identify bottlenecks in the production process and take corrective action to improve productivity.
- Reduced downtime: The company was able to minimize machine downtime by monitoring machine health and taking preventive maintenance measures.
- Enhanced machine utilization: The company was able to optimize machine utilization by monitoring machine performance and scheduling production accordingly.
Conclusion: Azile’s production monitoring solution helped the company to optimize the production process, improve productivity, and reduce downtime. The solution provided real-time visibility into the production process and enabled the company to make data-driven decisions to improve the efficiency of the production process.